Applications Of Side Entry Mixer

1. Edible Oil Storage Tanks - Chemical processing and water treatment 2. Asphalt storage Tanks - Fermenters & digesters in Distilleries3. Bio-digesters in Bio-fuel synthesis- Pulp and Paper Industry4. Milk Silos in Dairy Industry - Flue Gas desulphurisation in Thermal Power plant5. Crude Oil Storage in Petrochemical refineries

Galaxy Offers best Side Entry Mixer.

Galaxy is Leading Side Entry Mixer Manufacturer In India and High Speed Disperser Manufacturer In India.

                Reactor Pressure Vessel Manufacturer In India

Side Entry Tank Mixers | Galaxy Industrial Equipment

Side entry mixer is an efficient converter of mechanical energy in a fluid motion. Side entry mixers are more efficient than top entry mixers. For large-diameter tanks, it is significantly cheaper Side entry mixer is ideal for use in floating roof tanks. When practical considerations prevent the use of top entry mixers.

Application of Side Entry Mixers

Crude Oil Bottom Sludge & Water Pocket Control: - To control or prevent bottom accumulation Sludge and water pocket (BS & W) Polishing requires high-speed circulation Keep the bottom of the tank completely Heavy solids, water, corrosive salts in suspension.

Maintain Homogeneity: - Finished or to maintain refinery homogeneity Intermediate products or chemistry. This requires a complete movement of the entire tank. "Turnover" from top to bottom and circulation around the tank, Make sure the product is at the top, center, and bottom Remain uniform Specification. This may also apply to crude oil direct storage in refinery tanks in particular Distillation unit.

Blend: - To get a mixture of two or more different components a specific homogeneous blend at a specific time Requirements.

Heat Transfer: - To support heat transfer during heating or cooling, or Maintains temperature uniformity and complete fluid Motion.

Combined Duties: - One or more jobs may apply Specific applications and most important obligations. You need to decide on the choice of mixer. Typically, the duty that requires the most power is a blend.

Types of Side Entry Mixer

Fixed Angle: - Used and maintained in blending applications helps with uniformity and heat transfer. All these The application requests full top-to-bottom sales For this purpose, the mixer is permanently installed At an angle of 10 ° to the left of the tank axis.

Swivel Angle: - The swivel angle mixer inlet angle varies up to 30 ° on either side. The centerline of the tank is activated in 10 ° increments tank floor washed directly by impeller flow. This is the only satisfactory solution for BS & W control. Large tanks and heavy solids, with water corrosive salt. A permanently fixed mixer is maintained by the suspension of the mixer module is supported by two hinge bearings Makes it easy to change the angle manually. A side-entry mixer with swivel capability can change the shaft angle by 15 degrees on either side of the mixer, allowing the tank floor to be scored directly by the high flow generated by the impeller. Turn with motor & hard & solid swivel ball. The mixer angle can be changed manually or with an automatic swivel actuator. Side entry mixer with geared motor single or double (cartridge type) mechanical seal depending on application and process requirements. The shut-off device gives you the flexibility to change the mechanical seal without emptying the tank. A large tank with multiple side entry mixers for liquid mixing and solid suspension.

Interested? You can call us +91-9923133933 and contact us on galaxyprosys@gmail.com  and also visit us for more details www.galaxyprocess.in

Galaxy Industrial Equipment - Side Entry Mixer Manufacturer

Galaxy Industrial Equipment and its Fluid Mixing Solutions, is the market leader in the industry, optimizing mixing solutions to help customers improve mission-critical mixing processes. The company has operations in Pune, India. Galaxy Industrial Equipment provides innovative products such as side entry mixer, top entry mixer, agitator stirrer, technical services and field support to customers all over the world. Backed by 19 years of industry experience and a rich tradition of technology going back to our roots with the company’s research and development teams use cutting edge testing and process modelling to create unique mixing solutions to meet the individual customer special requirements.

ISO 9001:2000 certified

Side Entry Mixer

Galaxy Industrial Equipment have a rich history of innovation in mixing process technology and we work closely with our valued customer to provide our best possible solutions to their mixing needs. Over the years we use this knowledge to apply agitator stirrer to add reliability to in-tank mixing process solutions.

For further information  about side entry mixer, please contact Galaxy Industrial Equipment at sales@galaxyprocess.in

Plenty Side Entry Mixer

Galaxy Industrial Equipment was not the first company to develop side entry mixer. However, we enjoyed, worked with our customers and developed the best series of side entry mixer on the market today.

Each feature of our side entry mixer, whether geared or belt driven, fixed or swivel angle mixers, is engineered and engineered to deliver superior performance: optimal mixing, increased efficiency, reduced component consumption, reduced maintenance and ease maintenance. 

Fixed Angle and Swivel Angle Gear Units Side entry mixer

• Oil mixer for the prevention, mixing, and homogeneity of Basic sediment and water
• REA stirrers - oxidation reactor
• Asphalt mixer
• Digester mixer
• Pulp and paper
• Food and drinks

Galaxy Industrial Equipment Side Entry has been used for a wide variety of applications worldwide with a proven performance record.
What makes them the best mixers on the market are the basics of design: state-of-the-art wheels, rugged design, and better technology.

8 Different application specific impellers for side entry mixing to optimize the agitation in our customer's tanks

• Innovative patented Tankabsperrmechanismus that allows easy replacement of the seal
• Double and single mechanical cartridge seal with an integrated bearing to minimize sealing surface force - Complies with API 682
• Diameter waves (larger than our competitors), reducing vibration
• Minimum maintenance factor of 2.0 - this means that the drive is designed to double the maximum load that would occur during normal operation
• Designed for use with standard NEMA or IEC motors
• Available with a variety of wet rooms for your application
• No wear parts in the tank

Side Entry Mixer, Agitator Stirrer Applications

Side entry mixer and agitator stirrer are standard equipment for the fluid mixing. Some standard flange mounting models are listed below with prices. We will adapt a side entry mixer to your needs and specifications. Several standard agitator designs include the hygienic design elastomers in the seal, all stainless steel motors/ gears, small and large scale blends. Inlet side intake mixers are available in versions from 1/4 to 100 HP (range from 10 to 350 rpm and high speed, plus shear models) for mixing sizes from 60 to 1,000,000 gallons.

Closed tank side entry mixer

Side entry mixer

• ANSI flange mount 6 "316SS
• 316SS shaft and turbine
• High pressure press
• Electric air motor

Options:

• XP engine
• Other flange supports
• Mechanical seal

Typical applications:

• Mix the storage tank
• Heating the oil mixture
• wastewater movement
• Food and drinks

for more info about side entry mixer visit our web-page: http://www.galaxyprocess.in

Standard Design Features of the Side Entry Mixer

All Galaxy Side Entry mixer's are:

The highly efficient spiral impeller with true helical pitching and swinging was developed by Galaxy process for side entry mixer. Several years of research on fluid dynamics have been rewarded with a technically advanced turbine design with a large blade area offering optimal cavitation-free priming conditions favoring maximum pumping rate and transfer for any installed power. Each impeller is precision molded as a one-piece component, eliminating adjustment variations and welding problems commonly associated with alternative designs. Rigid equality and balance checks guarantee minimal vibration and pump performance.

Advanced Impeller design

• High pumps
• High thrust
• Minimal energy consumption
• No cavitation
• Solid reliability

Impeller Mounting

Thanks to the use of cone, side key and fixing bolts, a positive fixation and a drive of the wheel on the shaft are realized.

Bearings

In any case, the units are designed and manufactured to require minimal maintenance. In particular, mixed storage facilities are designed to last a long time.

Gear Mixer

The bearings of the gear units are all open in the cage, including the support bearings of the drive sprockets. All of these bearings are spray oil mists lubricated by lubrication passages in the transmission housing.

Belt mixer

The bearings of the belt-driven units are all pre-filled with grease and "sealed for life", such that. Does not require relubrication. Bearing life is based on the fact that 90% of a large group of identical bearings can reach or exceed the expected life. This is called basic life and meets ANSI and ISO standards. The majority of bearings have a much longer life. the average life is about five times the calculated base life.

Shaft

The shaft has been designed to minimize misalignment, deflection and vibrations that affect the service life of the mechanical seal and bearing. Monobloc component without intermediate connections, it is rectified between the centers of the rolling and joint areas. All shafts are chrome-plated in the sealing and closing zones. The Galaxy Industrial Equipment's has been designed for high performance operation and the large shaft diameter has a critical speed of at least 250% of operating speed. The shaft is supported by high performance bearings on the outside of the tank product, which facilitates maintenance and monitors performance.

Galaxy Industrial Equipment is one of the leading side entry mixer manufacturer in India.

Highly Efficient Side Entry Mixer

Side entry mixer manufacturer

Why a Side Entry Tank Mixer?

The Galaxy Process side entry mixer is the most efficient energy converter in a fluid motion. In contrast to jet mixing systems, they do not experience significant energy losses at the pump, in pipes, in bends, or more clearly at jet nozzles. In addition, investment costs are lower and access to internal components is not limited, while the problem of frequent and urgent maintenance of tanks to be emptied and cleaned is eliminated. Side entry mixer is also more efficient than top entry mixers and are significantly less expensive for larger diameter tanks. Side entry mixers are ideal for use in floating roof tanks, where the use of top entry mixers is excluded for practical reasons. A properly selected side entry mixer with a reliable shut-off device and a high-efficiency turbine performs all other mixing devices. 

Standard range

• 2-55 kW
• Wheels 356-838 mm (14 - 33 inches) in diameter
• Belt and gear
• Fixed angle and tilt angle

These four variables constitute the complete standard range. In all cases, the concept was to create units suitable for long and continuous operation in difficult site conditions, with minimal maintenance.

The name of the model

All galaxy side entry mixers have designated types named in the following example:

Belt-driven units

These are reinforced flexible HTDR (Power Grip High Torque Drive) antistatic belts for longer service life with a minimum maintenance factor of 1.5. The entire transmission is housed in a weatherproof and spark-proof housing with internal fire-resistant resin surfaces. The bearings are hermetically sealed for life, are fully greased and have an ISO and ANSI life of more than 50,000 hours.

Driven units

Use AGMA Class 2 high-efficiency case-hardened bevel gears with a minimum operating factor of 1.5 for longer service life. The transmission can be removed as a shop maintenance unit without disturbing the mounting orientation of the motor or the movable coupling halves. The gearbox provides positive oil lubrication for all rotating components, resulting in low noise and maximum heat dissipation. There is no risk of lubrication and overheating errors, which can occur with circulation pumps. All bearings are open cage types with an ISO and ANSI life of more than 44,000 hours. 

Standard building materials

• Impeller Cast Iron
• Shaft Carbon Steel
• Mounting flange Carbon Steel

Special materials, such. Wetted parts of stainless steel or other exotic materials can be supplied according to individual requirements.

Side Entry Mixer Applications

Crude oil sludge and water control

The main purpose of the side entry mixer in this application is to ensure that the developed jet stream is used to lift the BS & W into the body of the crude to maintain a relatively clean tank bottom.

The swivel angle mixers used can be modified so that the flow on both sides of the tank axis is up to 30 degrees.

so that all areas of the tank are swept. It is especially important that no sludge deposits or plugs form around the outlet of the tank so that the mixing block is located directly in front of the tank outlet.

Side Entry Mixer for Mixing, maintaining homogeneity and heat transfer

It is assumed that these tasks involve "clean" products and that fixed angle mixers are used. As with swivel angle mixers, they should all be at about 22.5 degrees and in a 90 degree quadrant. If it is possible to operate the mixers during pumping, up to 50% of process or time performance can be saved. To optimize the additive mixing effect of the inlet stream and the focused axial flow on the mixer, it is recommended that the mixing group be located approximately 22.5 degrees to the left of the tank inlet. If it is not possible to use the inflation time, the position of the mixer group is not critical.

Slurry Mixing Agitator Manufacturer in Pune| Basic Guidelines for Designing Agitator

Slurry Mixing Agitator

The main technological facilities of the Alumina refinery include various types of stationery and rotary processing equipment such as mills, conveyors, ball mills, tanks, pumps, piping, agitators, evaporators, heat exchangers, alkalis, filters, and calciners. The majority of the alumina refinery's processing plants are tailor-made for the plant's needs.

Equipment designers and process experts believe that the design of agitators to mix slurry with the desired degree of agitation is considered a complicated and delicate issue. In the previous publication, this post explained the terminology used in the construction of agitators for mixing sludge.

Given the need for suitable agitators for the alumina refinery, it was essential to briefly describe the mixing process and to develop the basic guidelines and associated parameters for driving calculations for slurry mixers suitable for the various conditions. treatment in the alumina refinery.

MIXING PROCESSES

The alumina refinery can be roughly divided into two main treatment areas -
(i) red zone and
(ii) white area

In the red section of the alumina refinery, the main tasks of agitators for such tanks are:

• Keep the solids in suspension
• Homogeneity of slurry

The agitator components primarily comprise a turbine, a shaft, a transmission and a drive motor capable of meeting the process requirements. The mixing process to hold the solids in suspension is known as the bottom suspension. This process keeps the solid particles just above the bottom of the container and prevents sedimentation of the solids.

The other method used for the homogeneity of the suspension is generally known as a solid tank suspension. In the case of a solid tank suspension device, the agitation level is close to 10. Therefore, the agitator always moves the bottom solids of the tank to the upper level, which allows it to be transferred to the tank. the next line tank.

 
Due to the actual properties of alumina hydrate or the size of very large capacity tanks, the following additional challenges for the designer in the development of agitators for use in the white zone of the alumina refinery arise : 

• The low shear rate of selected fuels to avoid abrasion of solid crystals
• Low energy consumption

The typical physical properties of sludge components are given below -

• The density of the aluminate liquor: 1.23 - 1.29 (liquid)
• The density of alumina hydrate: 2.42 (solids)
• bauxite: 2.58 (solids)
• Bauxite residue (red mud): 2.3 (solids)

Types of agitators/mixers

There are three types of agitators that are used in alumina refineries - 

1. Top entry mixer
2. Side entry mixer

In the alumina refinery, top entry agitators are preferred over other options.

DESIGN ELEMENTS OF MIXER

The following are the main elements of the mixer design -

• impellers
• waves
• Training set
• process conditions
• Properties of the wheel performance
• Mechanical construction

FACTORS AFFECTING ENERGY CONSUMPTION

The energy consumption for stirring/mixing is influenced by the following main factors:

1. Specific gravity
2. Viscosity
3. Wheel type
4. The diameter of the wheel
5. Wheel position
6. Writing speed
7. Baffles in the tank

The capacity of the turbine and the capacity of the agitator pump are calculated using the following mathematical relationships:
Power of the wheel, P = Np x N3 x D5
Pumping capacity of the turbine, Q = Nq x N x D3

MECHANICAL DESIGN BY IMPELLERS

The wheel is the most important element of the mixer. Only the turbine generates the required process result by converting the rotational energy of the shaft into the required flow and shear ratios. The efficiency of the process requires the adaptation of the properties of the wheel to the requirements of the process. The ideal wheel for flow-controlled applications must have the following basic features:

- Low power - Np
- High flow - Nq
- In weightlessness
- Low fluid forces
- Cost-effective

Therefore, agitator manufacturers must take reasonable precautions when selecting/designing turbines, taking into account the critical aspects above, as the coefficient of performance and flow rate depend on the type of wheel.

SIDE ENTRY MIXERS| SIDE-ENTRY MIXER SPECIFICATIONS

Features Of Side Entry Mixers

• Operating power: from 5 m3 to 200,000 m3 (1.3 MM barrels)
• Rated power: from 0.37 to 55 kW (10 to 75 hp)
• Rotation speed: from 200 to 1500 rpm HPM® IMPELLER
• Operating conditions: from -1 to 10 bar; from 0 ° to 250 ° C (482 ° F)
• TEFC, Ex-tested, IEEE-841 available
• spin
• Carbon Steel
• Single mechanical seal

Description:

The GALAXY INDUSTRIAL EQUIPMENT, SIDE ENTRY MIXER can be quickly and easily mounted on the tank flange for the most efficient mixing results in a highly efficient unit. The small diameter of the wheel allows reduced energy consumption and easy installation. The side entry mixer is designed for tanks up to 200,000 m3 (1.3 mm drums).

Some products must be stored at a hot temperature to be more fluid (vegetable oils, plant extracts, adhesives), while others must be stored at low temperatures (drinks, milk).

Considering the large volumes of tanks, the ease of agitation and the inability of the stockyard to support a load on the roof.

GALAXY INDUSTRIAL EQUIPMENT has developed a specific range of Side Entry HAD and HRB agitators meet the aforementioned needs.

Main Advantages 

• Easy installation and maintenance
• shorter mixing times
• Saber turbine designed for large volumes of tanks
• Revolver design housing allows easy maintenance
• Energy savings
• Small footprint
• Low weight
• Energetic efficiency

GALAXY INDUSTRIAL EQUIPMENT offers turbines with high hydraulic efficiency; They are driven at high speed.

The high amplitude of the jet of liquid, driven by the wheel, allows the displacement of very large volumes (thousands of m3) with a few watts / m3.

Depending on the volume of the tank (GALAXY INDUSTRIAL EQUIPMENT has experience in the 200,000 m3 base), we recommend installing from 1 to 5 agitators.

GALAXY INDUSTRIAL EQUIPMENT offers solutions thanks to the studies conducted by our R & D departments using a numerical fluid flow simulation (CFD).

The choice allows the prediction of a tank without dead zone, low energy consumption in the range of 25% to 33% compared to conventional solutions.

GALAXY INDUSTRIAL EQUIPMENT has also developed Side Entry Adjustable Agitators to expand the scope of the oscilloscope.

The "Shut of Device", which GALAXY INDUSTRIAL EQUIPMENT recommends with its static sealing system, allows the removal of water-resistant parts on a full tank.

Site Entry Mixer

WHY SIDE ENTRY TANK MIXERS

The Plenty Side Entry mixers is an efficient converter of energy into a fluid motion. Unlike jet mixer systems, they do not suffer significant energy losses at the pump, in the pipework, in the bends, or most significantly, at the jet nozzles. Capital costs are low and access to in-tank components is not restricted, while the problem of frequent, urgent maintenance on tanks that must be emptied and cleaned is eliminated. Side Entry mixers are also efficient and are usually less expensive for larger diameter tanks. Side Entry mixers are ideal for use on tanks with floating roofs where practical considerations preclude the use of top entry mixers. If we want to get more detail about side entry mixer we can visit Galaxy Industrial Equipment.

Standard Range:

• 1.5 – 55kW (3 - 75 HP)

• Ø16” to Ø33” impellers

• Belt and Gear Drive

• Fixed and Swivel Angle

These four variables form the comprehensive standard range. In most cases the design concept has been to provide units suitable for long and continuous operation at remote sites with minimum maintenance.

Positioning the Side Entry Mixer in Storage Tanks

Side Entry Mixer In India

The architecture of a side mixer enhances the architecture of most projects, the positioning of this mixer is very important. A good positioning of the mixer avoids that its resources are too much solicited to ensure homogeneity. The total number of mixers used in a process can also be reduced if the positioning of each mixer is optimal.

The use of gears or belts driven systems also affects the mixer drives used. In general, mixer drives should have up to sixty hp when a system is meshed, with an increase to hundred hp when a system is driven by a belt. If multiple mixers are used, they are usually the same size.

There are two types of mix distribution models that use side-entry mix projects: cluster configurations or distributed configurations. These two configurations are generally the same in that the total energy generated by all mixers is appropriate for the project. One configuration can outperform the other if it allows for more efficient use of the individual mixers in the process, creating more space for deploying additional mixers of the same size.

Although configuring and positioning side entry mixers depends on each job, you can follow a few general guidelines for mixed general projects.

• Light or Medium Crude Oil - When light or medium crude oils make up the majority of the substances to be blended, side-entry mixers must be effective.

• Heavy Crudes - Heavy crudes contain high density sludge. You need more stable mixing energy to keep this mud and suspension. A mixer design helps prevent sludge build-up, although the outside temperature and other substances in the mix have an effect on the optimum number. In short, the design of the side entry mixer can give you the best results.

There are also some panning programs that can be used as guidelines for optimal mixing efficiency. Depending on the cleanliness of the tank and the need to mix homogeneous solutions, the following configurations can be followed.

• Solid suspension for clean tanks - Use tank cleaning programs after work.

• Solid suspension for dirty tanks - Use the same program as for clean tanks. However, the initial operation of each mixer should be one batch angle for eight hours. This process should be continued until the unwanted deposits have been reduced to a manageable level.

• Maintain a homogeneous mixture - To obtain an already homogenized mix and tested for homogeneity and temperature, adjust the correct position of your mixer. This will help you ensure complete top-down sales and keep your mix consistent for longer periods.

For side entry mixer manufacturer in India, side entry mixer, side entry mixer manufacturer Galaxy Industrial Equipment is the best company. Galaxy Industrial Equipment also a manufacturer of agitator stirrer in India. For more information visit Galaxy Industrial Equipment.

Side Entry Mixer For Storage Tanks

Applications of side entry mixer:

side-entry mixer

Homogeneity and mixing 

The more advanced your side-entry mixer, the more traditional flow patterns are built into your mix actions. Multi directional and dimensional flow models were used to obtain the most homogeneous solution possible as quickly as possible. Here are some of the traditional models that should be combined in a modern side-entry mixer: 

• High Speed ​​Flow - Increasing the mixing speed in a side-entry mixer creates the energy needed for many other types of flow that produce homogeneity. Lower viscosity materials such as light oils, gasoline and various aqueous solutions require faster speeds than other substances. High speed is also important when mixing substances with very different densities. 

• Cross Tank Flow - Creating a flow that contrasts with gravitational attraction, and the resistance of higher density substances that create a bottom under low density materials, is important for both homogeneity and velocity. process, The transverse flow of the reservoir allows to quickly produce substances of very different densities, breaking the barriers that these substances form against each other when they lay in layers. 

• Bottom-to-top / top-to-bottom flow - Gravity-based flow can be used to accelerate other flows that occur in your side-entry mixer. The more tank conditions you create, the more effective your mixing efforts will be. 

• Mixer operation when pumping or filling - If you use materials of extremely different densities, you can benefit from adding heavier materials when using the side mixer rather than starting the process with all existing materials. They help eliminate the traditional barrier of lamination, and you can mix higher density materials with lower power.

When high-speed flow, bottom-to-top flow and inter-tank flow are achieved, the result is an optimal three-dimensional flow state for extremely fast and efficient mixing. If you're looking for the most economical way to quickly mix materials that can cause problems with conventional mixers, this is a great way to increase your productivity by making sure your side mixer has that capability. 

Angles used in your side mixer also help streamline the process. Galaxy Industrial Equipment is the best side entry mixer manufacturer in India ,Agitator Stirrer Manufacturer In India. looking for side entry mixer, side entry mixer in India, side entry mixer manufacturer, agitator stirrer India, agitator stirrer,  then you are at right place for more information contact us.

Applications of Side Entry Mixers

Side Entry Mixer

1. Edible Oil Storage Tanks - Chemical processing and water treatment
2. Asphalt storage Tanks - Fermenters & digesters in Distilleries
3. Bio-digesters in Bio-fuel synthesis- Pulp and Paper Industry
4. Milk Silos in Dairy Industry - Flue Gas desulphurisation in Thermal Power plant Crude Oil Storage in Petrochemical refineries

Galaxy provides best Side Entry Mixer and Mechanical Circulator.

Features of Galaxy Side Entry Mixer

Side Entry Mixer

• Use of High Efficiency Hydrofoil Impeller. Optionally, Marine Propeller is also available
• Single piece cantilever shaft design to eliminate shaft run-outs and to increase the Seal life
• All wetted parts in SS304 / SS316 to avoid any sort of rusting and corrosion
• Shut Off arrangement for Seal maintenance with-out emptying the tank content
• Fast and easy Seal change to reduce the down-time and simplified maintenance activities
• Use of High performance Bearings and Oil seals
• Choice of Gear-box as well as Belt Pulley arrangement for Speed Reduction

Galaxy provides best Side Entry Mixer and Agitator Stirrer in India.

Source - http://galaxyprocess.in/sideentry.html

Side Entry Mixer - Galaxy

Side Entry Mixer

The Galaxy designed Side Entry Mixer ideal for mixing and homogenizing large quantities of fluids. It is a cost effective solution for tanks with large diameters. The simple design ensures simple and easy maintenance.

The structure of the Galaxy page introduction mixer is always customized according to the mixing task.

The Galaxy designed side entry mixer allows easy and quick replacement of the mechanical seal also filled tank.
Galaxy is one of the best Side Entry Mixer Manufacturer In India and Heat Exchanger Manufacturer In India.