Agitator Stirrer Manufacturer in India | Galaxy Industrial Equipment

An agitator is a device or mechanism that moves something by shaking or stirring. There are several types of agitators including washer agitators. Agitators come in different sizes and types depending on the application.

In general, agitators usually consist of an impeller and a shaft. An impeller is a rotor located in a tube or conduit attached to a shaft. It helps to increase the pressure for fluid flow to take place. Modern industrial agitators incorporate process control to maintain better control over the mixing process.

Galaxy Industrial Equipment supplies a scope of institutionalized and customized, fermenters for your microbial culture needs-bacterial or yeast.

Fermenter range and technical specifications

•  H/D: Variable up to 3:1
•  Unit Sizes: 100 to 20000 it are working volume
•  Defined surface finish (Dry Grinding) to ra <- 0.8M

There are some typical Applications of Agitators

• Seed, Bump or Inoculums tanks

• Fermentation Products Holding

• Antibiotics

• Mendicants Antiseptics

• Cosmetics And Perfumes

• Insecticides & Disinfectants

• Compounds & General Processing

• Shampoo

• Shower Gels

• Creams And Lotions

Galaxy Industrial Equipment is a Fluid Mixing Equipment assembling organization with incorporated designing arrangements. This empowers us to give high productivity procedure structure and definite mechanical plan. 

Our Process driven Solution approach makes us a solid and believed accomplice for the majority of our Client's Mixing Process Needs. Headquartered in Pune and controlled by a proficient group with more than 15 years of involvement in the blending procedure structure and gear fabricating, Galaxy Industrial Equipment is ready to lead the Fluid Mixing Segment in Process Industries.

If Interested? You can contact us on galaxyprosys@gmail.com call us on +91-9923133933/+91-9923085151 visit us for more details at www.galaxyprocess.in 

Heat Exchangers Manufacturers In India | Galaxy Industrial Equipment

Galaxy Industrial Equipments Pvt. Ltd. is a leading manufacturer, supplier, exporter of high-quality heat exchangers. For efficient operation, most industrial applications use some type of cooling medium, which is generally fluid. Heat exchangers are used to cooling such fluids. Heat exchangers are industrial devices that transfer heat from one medium to another during the manufacturing process.  

Heat is transferred by conduction and convection through the exchanger material which separates the media being used. The hot fluid is cooled by dissipating heat into the cold medium. Heat exchangers are widely used in various industrial applications such as injection molding machines, blow molding machines, hydraulic presses, furnaces, pharmaceutical plants, food processing, dairy products, chemical processes, engines, and refrigeration. There are two types of heat exchangers: shell & tube type heat exchangers and gasket plate type heat exchangers. Galaxy Industrial Equipments Pvt. Ltd. offers both types of heat exchangers.

Shell and Tube Heat Exchanger:-

The shell-and-tube type heat exchanger regulates temperature fluctuations in the tube, and liquids such as oil and water flow through the shell pipe by dispensing coolant. The fluid to be cooled passes zigzag through the shell around a tightly mounted copper tube with a large number of baffles. The liquid transfers heat to the water and the water flowing through the copper tube follows multiple paths. This improves the water-fluid contact time for optimal heat transfer. This makes the heat exchanger very efficient.

Following a section of the shell and tube HE:-

• Shell
• Tube Bundle
• Stationary header
• Rear header

Plate Heat Exchanger:-

Tranter has just begun supporting 50 years of engineering, manufacturing and gasket plate heat exchangers. We listened carefully to our customers. Not only do we buy plate heat exchanger that meet the specifications, but we also tell us that they want value-added solutions with easy-to-maintain design and life-cycle support.

Modularity for Flexibility Tranter Plate heat exchangers provide excellent efficiency in transferring heat from one

liquid to another or from steam to liquid. This modular switch combines frames, plates, and connections to form various configurations.

High Heat Transfer Rate Tranter is a market leading in the development of high-efficiency plate pattern design. Ultraflex plate patterns, our unique neutral face gasket groove design, and the ability to configure our units in either parallel or diagonal flow configurations. These options improve utilization of available pressure drop and increase the efficiency of our units. Our diagonal flow options are especially important at larger currents and lower NTU duties.
Compact Design Due to its high efficiency, the Tranter Plate heat exchanger saves floor space and floor space far beyond what can be done with shell and tube heat exchangers of the same load. Tranter Plate heat exchangers occupy 20-50% of the shell and tube footprint, including service and maintenance space.
Self Cleaning Action The unit's velocity profile and induced turbulence continuously remove dirt deposits from the heat transfer surface during operation, thereby reducing dirt. Plate turbulence also reducing the need to disassemble the exchanger. increases the effectiveness of the water backwashing and place-in-place (CIP) procedure,
Remarkable features of Galaxy Heat Exchanger:-

• Suitable For 2-Phase Application.
• Can Handle High Level Of articulate Material
• Suitable For High Temp.& Pressure Compatibility
• Flexible In Design
• Mechanically Simple In Design

Galaxy Industrial Equipment Pvt Ltd. provides complete fluid mixing solutions for all process needs!. Our team is 15 years experience in the equipment manufacturing, mixing process design and Heat Exchanger manufacturing in India.
We are emerging as the dominant Heat Exchanger equipment manufacturing company

conveying better values to employees, customers, and stakeholders.

Our first priority is to enhance customer satisfaction and experience with service. Generate trust through service.

If Interested! You can contact us at sales@galaxyprocess.in or visit us at www.galaxyprocess.in. You can also call us at 99231 33933.

Hot Water Generation Systems – Galaxy Industrial Equipment's

The galaxy hot water system is the most versatile and compact hot water system. This provides a very efficient solution for instantaneous hot water generation using energy-efficient heat exchangers.

Galaxy hot water systems can also be installed with storage (buffer) containers in combination with solar hot water systems for semi-instant applications.

The hot water system not only heats the water to the desired temperature using low-pressure steam but maintains the necessary water temperature with better temperature control using automation and control. 

Applications:-

• ·     Textile
• ·      Hotels and Hospitals
•      Textile
•      Breweries
• ·   HVAC

Features:-

•      Easy skid arrangements
•      Optimized designed PHE
•      Automation with PLC controls
•      Compact Sizing with low footprints

The Galaxy Hot Water System is an energy-efficient, hot water generation system. Hot water generation is achieved by a compact, energy-efficient PHE of advanced design. The Galaxy hot water system can also be adjusted with skid-mounted piping with tanks according to process requirements.

Agitator, Stirrer Manufacturer

Galaxy ergonomic stirrers / agitators are used to mix different solutions, liquids and viscous materials in laboratories of pharmaceutical organizations, chemical industry and plastics industry. Equipped with a stainless steel contact and non-contact parts, wheel, kneading shafts, rubber cap and a test tube, they are also called a vortex mixer. As a successful manufacturer and exporter, we deal with excellent quality Agitator Stirrer. Customers can get products such as Emulsifiers and Homoginiser in this category. They are easy to use and are preferred because of their long life, unique mixing power, durable structure, hygienic mixing process and easy cleaning method.

Characteristics:

• They are easy to use
• The instruments are also required for the production of cosmetic products
• Low maintenance costs
• Available in different configurations

The Galaxy Industrial Equipment is Leading Agitator Stirrer Manufacturer In India.we provide complete Fluid mixing solutions for all your process needs. Galaxy offers best Side Entry Mixer, Mechanical Pan Circulator, Heat Exchanger, High Speed Disperser, Reactor Pressure Vessel and Agitator Stirrer in India.

Plenty Side Entry Mixer

Galaxy Industrial Equipment was not the first company to develop side entry mixer. However, we enjoyed, worked with our customers and developed the best series of side entry mixer on the market today.

Each feature of our side entry mixer, whether geared or belt driven, fixed or swivel angle mixers, is engineered and engineered to deliver superior performance: optimal mixing, increased efficiency, reduced component consumption, reduced maintenance and ease maintenance. 

Fixed Angle and Swivel Angle Gear Units Side entry mixer

• Oil mixer for the prevention, mixing, and homogeneity of Basic sediment and water
• REA stirrers - oxidation reactor
• Asphalt mixer
• Digester mixer
• Pulp and paper
• Food and drinks

Galaxy Industrial Equipment Side Entry has been used for a wide variety of applications worldwide with a proven performance record.
What makes them the best mixers on the market are the basics of design: state-of-the-art wheels, rugged design, and better technology.

8 Different application specific impellers for side entry mixing to optimize the agitation in our customer's tanks

• Innovative patented Tankabsperrmechanismus that allows easy replacement of the seal
• Double and single mechanical cartridge seal with an integrated bearing to minimize sealing surface force - Complies with API 682
• Diameter waves (larger than our competitors), reducing vibration
• Minimum maintenance factor of 2.0 - this means that the drive is designed to double the maximum load that would occur during normal operation
• Designed for use with standard NEMA or IEC motors
• Available with a variety of wet rooms for your application
• No wear parts in the tank

Standard Design Features of the Side Entry Mixer

All Galaxy Side Entry mixer's are:

The highly efficient spiral impeller with true helical pitching and swinging was developed by Galaxy process for side entry mixer. Several years of research on fluid dynamics have been rewarded with a technically advanced turbine design with a large blade area offering optimal cavitation-free priming conditions favoring maximum pumping rate and transfer for any installed power. Each impeller is precision molded as a one-piece component, eliminating adjustment variations and welding problems commonly associated with alternative designs. Rigid equality and balance checks guarantee minimal vibration and pump performance.

Advanced Impeller design

• High pumps
• High thrust
• Minimal energy consumption
• No cavitation
• Solid reliability

Impeller Mounting

Thanks to the use of cone, side key and fixing bolts, a positive fixation and a drive of the wheel on the shaft are realized.

Bearings

In any case, the units are designed and manufactured to require minimal maintenance. In particular, mixed storage facilities are designed to last a long time.

Gear Mixer

The bearings of the gear units are all open in the cage, including the support bearings of the drive sprockets. All of these bearings are spray oil mists lubricated by lubrication passages in the transmission housing.

Belt mixer

The bearings of the belt-driven units are all pre-filled with grease and "sealed for life", such that. Does not require relubrication. Bearing life is based on the fact that 90% of a large group of identical bearings can reach or exceed the expected life. This is called basic life and meets ANSI and ISO standards. The majority of bearings have a much longer life. the average life is about five times the calculated base life.

Shaft

The shaft has been designed to minimize misalignment, deflection and vibrations that affect the service life of the mechanical seal and bearing. Monobloc component without intermediate connections, it is rectified between the centers of the rolling and joint areas. All shafts are chrome-plated in the sealing and closing zones. The Galaxy Industrial Equipment's has been designed for high performance operation and the large shaft diameter has a critical speed of at least 250% of operating speed. The shaft is supported by high performance bearings on the outside of the tank product, which facilitates maintenance and monitors performance.

Galaxy Industrial Equipment is one of the leading side entry mixer manufacturer in India.

Industrial Agitator Stirrer Manufacturer In India

Galaxy Industrial Equipment manufacture agitator stirrer, mixing systems for Stainless and Alloy Steel Reactors. Our team of highly qualified engineers develops an optimal mixing solution for your specific mixing needs. Using liquid (fluid) mixing design software to simulate the performance of your existing agitator stirrer, we can recommend a stirrer with top entry agitators to optimize your mix by reducing processing time, reducing energy consumption and improving product quality.

Agitator Stirrer In India

Galaxy Industrial Equipment

Under the GTE-Mixer brand, Galaxy Industrial Equipments offers a wide range of high performance agitator stirrer for the pharmaceutical, agrochemical, specialty chemical, biotechnology, paint, paper and pulp industries. We design and manufacture mixing systems for various applications:

• Mixing/ heat transfer
• suspension
• emulsification
• Mixture with high viscosity
• gas dispersion

Advantages:

• Reduction of energy consumption without affecting mixing requirements
• Improved mixing performance such as heat transfer and mass transfer
• Transfer, mixing or solid suspension, mixing time
• Small and compact systems
• Easy maintenance
• The agitators we offer are warranted for the specified mixing performance. If the specified capacity is not reached, the agitator will be modified or replaced at our expense.

SIDE ENTRY MIXERS| SIDE-ENTRY MIXER SPECIFICATIONS

Features Of Side Entry Mixers

• Operating power: from 5 m3 to 200,000 m3 (1.3 MM barrels)
• Rated power: from 0.37 to 55 kW (10 to 75 hp)
• Rotation speed: from 200 to 1500 rpm HPM® IMPELLER
• Operating conditions: from -1 to 10 bar; from 0 ° to 250 ° C (482 ° F)
• TEFC, Ex-tested, IEEE-841 available
• spin
• Carbon Steel
• Single mechanical seal

Description:

The GALAXY INDUSTRIAL EQUIPMENT, SIDE ENTRY MIXER can be quickly and easily mounted on the tank flange for the most efficient mixing results in a highly efficient unit. The small diameter of the wheel allows reduced energy consumption and easy installation. The side entry mixer is designed for tanks up to 200,000 m3 (1.3 mm drums).

Some products must be stored at a hot temperature to be more fluid (vegetable oils, plant extracts, adhesives), while others must be stored at low temperatures (drinks, milk).

Considering the large volumes of tanks, the ease of agitation and the inability of the stockyard to support a load on the roof.

GALAXY INDUSTRIAL EQUIPMENT has developed a specific range of Side Entry HAD and HRB agitators meet the aforementioned needs.

Main Advantages 

• Easy installation and maintenance
• shorter mixing times
• Saber turbine designed for large volumes of tanks
• Revolver design housing allows easy maintenance
• Energy savings
• Small footprint
• Low weight
• Energetic efficiency

GALAXY INDUSTRIAL EQUIPMENT offers turbines with high hydraulic efficiency; They are driven at high speed.

The high amplitude of the jet of liquid, driven by the wheel, allows the displacement of very large volumes (thousands of m3) with a few watts / m3.

Depending on the volume of the tank (GALAXY INDUSTRIAL EQUIPMENT has experience in the 200,000 m3 base), we recommend installing from 1 to 5 agitators.

GALAXY INDUSTRIAL EQUIPMENT offers solutions thanks to the studies conducted by our R & D departments using a numerical fluid flow simulation (CFD).

The choice allows the prediction of a tank without dead zone, low energy consumption in the range of 25% to 33% compared to conventional solutions.

GALAXY INDUSTRIAL EQUIPMENT has also developed Side Entry Adjustable Agitators to expand the scope of the oscilloscope.

The "Shut of Device", which GALAXY INDUSTRIAL EQUIPMENT recommends with its static sealing system, allows the removal of water-resistant parts on a full tank.

Reactor Tank Stirrer

Reactor tank: 
The reactor stirrer may be selected based on heating way, chemical structure and its applications.

Following are the types of reactor tank stirrer: 

1. Electric heating reactor tank agitators generally have the anchor, pallet, turbine, conveyor or box mark, etc. If their height is greater than that of the agitator, they can choose reusable agitator blades or be designed according to customer requirements.

reactor pressure vessel

2. Stainless steel reactor can be divided into stainless steel electric heating reactor and steam stainless steel heating reactor, the specific configuration of the stainless steel reactor can also be requested processing. Stainless steel reactor based on materials with complete mixing, such as for heating, cooling and liquid extraction and gas absorption process of physical changes, it is necessary to use stirring parts to get the good results.

Stainless Steel Pressure vessel

3. The enamel reactor consists of enamel reactor by boiler body, lid, jacket, agitator, gear, shaft seal, holder and other components, electric heater with stems. common in oil, chemicals, rubber, pesticides, dyes, pharmaceuticals, foods used to supplement vulcanization, nitration, hydrogenation, polymerization and condensation.

Galaxy Industrial Equipment is the manufacturer of agitator stirrer and reactor pressure vessel manufacturer in India.

Agitator Stirrer - Performance Measure

Agitator Stirrer

1. Terms:

Mixing performance: The mixing process takes place, the stirring power is required. When this force is called the stirring force.
 
Agitator power: Continuous operation of required stirring power

Stirring Job Power: Agitator Liquid mixing process in the best way to complete the required performance.
 
Ideal condition: Mixer power = Power brewing job

2. The power of the stirring influence factors.
Geometrical parameters and operating parameters
Geometric parameters of the agitator
Shake the physical parameters of the media

Galaxy Industrial Equipment is the best agitator stirrer and side entry mixer manufacturer in India.

Reactor And Pressure Vessels Manufacturer

reactor pressure vessel manufacturer

The Galaxy Industrial Equipment is the leading reactor pressure vessel manufacturer in India. The reactor pressure vessel is specifically used by the pharmaceutical, chemical, fertilizer, food, petrochemical and other related industries. Galaxy Industrial Equipment develops and manufactures pressure vessels and reactors, according to international standards and norms. We supply reactor systems with external and internal coils for heating and cooling applications.

 

All materials come from reputable suppliers to provide end users with the best quality of reactors and pressure vessels. Test method for testing the penetration of paint to verify the quality of the welding of pressure vessels and reactors.

Different types of reactors produced by us:

1. double jacket reactor.
2. Limpet Reactor.
3. autoclaving.
4. GMP models.
5. Pressure vessels.

The Galaxy Industrial Equipment is the best manufacturer of high speed disperser, reactor pressure vessel manufacturer, heat exchanger manufacturer in India. For more details contact us.

Best Agitator Stirrer Manufacturer In India

Galaxy Industrial Equipment - Agitator Stirrer

Based on our decades of market experience, we produce and supply our customers with a wide selection of industrial agitators. The offered range of agitators is highly demanded in food Processing, chemical and pharmaceutical industries for different critical applications in turning, honing, and grinding. Our experts manufacture this range using high quality raw material in adherence with better standards. These Industrial Agitators are highly demanded in market due to their less maintenance, easy operation and corrosion resistance.

Product Features:

1. Excellent resistance
2. A longer life
3. Very energy efficient
4. An impeccable performance

Galaxy Industrial Equipment is agitator stirrer manufacturing company,  the best agitator stirrer manufacturer in India. For more details visit Galaxy Industrial Equipment PVT Ltd.

Positioning the Side Entry Mixer in Storage Tanks

Side Entry Mixer In India

The architecture of a side mixer enhances the architecture of most projects, the positioning of this mixer is very important. A good positioning of the mixer avoids that its resources are too much solicited to ensure homogeneity. The total number of mixers used in a process can also be reduced if the positioning of each mixer is optimal.

The use of gears or belts driven systems also affects the mixer drives used. In general, mixer drives should have up to sixty hp when a system is meshed, with an increase to hundred hp when a system is driven by a belt. If multiple mixers are used, they are usually the same size.

There are two types of mix distribution models that use side-entry mix projects: cluster configurations or distributed configurations. These two configurations are generally the same in that the total energy generated by all mixers is appropriate for the project. One configuration can outperform the other if it allows for more efficient use of the individual mixers in the process, creating more space for deploying additional mixers of the same size.

Although configuring and positioning side entry mixers depends on each job, you can follow a few general guidelines for mixed general projects.

• Light or Medium Crude Oil - When light or medium crude oils make up the majority of the substances to be blended, side-entry mixers must be effective.

• Heavy Crudes - Heavy crudes contain high density sludge. You need more stable mixing energy to keep this mud and suspension. A mixer design helps prevent sludge build-up, although the outside temperature and other substances in the mix have an effect on the optimum number. In short, the design of the side entry mixer can give you the best results.

There are also some panning programs that can be used as guidelines for optimal mixing efficiency. Depending on the cleanliness of the tank and the need to mix homogeneous solutions, the following configurations can be followed.

• Solid suspension for clean tanks - Use tank cleaning programs after work.

• Solid suspension for dirty tanks - Use the same program as for clean tanks. However, the initial operation of each mixer should be one batch angle for eight hours. This process should be continued until the unwanted deposits have been reduced to a manageable level.

• Maintain a homogeneous mixture - To obtain an already homogenized mix and tested for homogeneity and temperature, adjust the correct position of your mixer. This will help you ensure complete top-down sales and keep your mix consistent for longer periods.

For side entry mixer manufacturer in India, side entry mixer, side entry mixer manufacturer Galaxy Industrial Equipment is the best company. Galaxy Industrial Equipment also a manufacturer of agitator stirrer in India. For more information visit Galaxy Industrial Equipment.

Side Entry Mixer For Storage Tanks

Applications of side entry mixer:

side-entry mixer

Homogeneity and mixing 

The more advanced your side-entry mixer, the more traditional flow patterns are built into your mix actions. Multi directional and dimensional flow models were used to obtain the most homogeneous solution possible as quickly as possible. Here are some of the traditional models that should be combined in a modern side-entry mixer: 

• High Speed ​​Flow - Increasing the mixing speed in a side-entry mixer creates the energy needed for many other types of flow that produce homogeneity. Lower viscosity materials such as light oils, gasoline and various aqueous solutions require faster speeds than other substances. High speed is also important when mixing substances with very different densities. 

• Cross Tank Flow - Creating a flow that contrasts with gravitational attraction, and the resistance of higher density substances that create a bottom under low density materials, is important for both homogeneity and velocity. process, The transverse flow of the reservoir allows to quickly produce substances of very different densities, breaking the barriers that these substances form against each other when they lay in layers. 

• Bottom-to-top / top-to-bottom flow - Gravity-based flow can be used to accelerate other flows that occur in your side-entry mixer. The more tank conditions you create, the more effective your mixing efforts will be. 

• Mixer operation when pumping or filling - If you use materials of extremely different densities, you can benefit from adding heavier materials when using the side mixer rather than starting the process with all existing materials. They help eliminate the traditional barrier of lamination, and you can mix higher density materials with lower power.

When high-speed flow, bottom-to-top flow and inter-tank flow are achieved, the result is an optimal three-dimensional flow state for extremely fast and efficient mixing. If you're looking for the most economical way to quickly mix materials that can cause problems with conventional mixers, this is a great way to increase your productivity by making sure your side mixer has that capability. 

Angles used in your side mixer also help streamline the process. Galaxy Industrial Equipment is the best side entry mixer manufacturer in India ,Agitator Stirrer Manufacturer In India. looking for side entry mixer, side entry mixer in India, side entry mixer manufacturer, agitator stirrer India, agitator stirrer,  then you are at right place for more information contact us.