Galaxy Industrial Equipment - Side Entry Mixer Manufacturer

Galaxy Industrial Equipment and its Fluid Mixing Solutions, is the market leader in the industry, optimizing mixing solutions to help customers improve mission-critical mixing processes. The company has operations in Pune, India. Galaxy Industrial Equipment provides innovative products such as side entry mixer, top entry mixer, agitator stirrer, technical services and field support to customers all over the world. Backed by 19 years of industry experience and a rich tradition of technology going back to our roots with the company’s research and development teams use cutting edge testing and process modelling to create unique mixing solutions to meet the individual customer special requirements.

ISO 9001:2000 certified

Side Entry Mixer

Galaxy Industrial Equipment have a rich history of innovation in mixing process technology and we work closely with our valued customer to provide our best possible solutions to their mixing needs. Over the years we use this knowledge to apply agitator stirrer to add reliability to in-tank mixing process solutions.

For further information  about side entry mixer, please contact Galaxy Industrial Equipment at sales@galaxyprocess.in

Side Entry Mixer, Agitator Stirrer Applications

Side entry mixer and agitator stirrer are standard equipment for the fluid mixing. Some standard flange mounting models are listed below with prices. We will adapt a side entry mixer to your needs and specifications. Several standard agitator designs include the hygienic design elastomers in the seal, all stainless steel motors/ gears, small and large scale blends. Inlet side intake mixers are available in versions from 1/4 to 100 HP (range from 10 to 350 rpm and high speed, plus shear models) for mixing sizes from 60 to 1,000,000 gallons.

Closed tank side entry mixer

Side entry mixer

• ANSI flange mount 6 "316SS
• 316SS shaft and turbine
• High pressure press
• Electric air motor

Options:

• XP engine
• Other flange supports
• Mechanical seal

Typical applications:

• Mix the storage tank
• Heating the oil mixture
• wastewater movement
• Food and drinks

for more info about side entry mixer visit our web-page: http://www.galaxyprocess.in

Standard Design Features of the Side Entry Mixer

All Galaxy Side Entry mixer's are:

The highly efficient spiral impeller with true helical pitching and swinging was developed by Galaxy process for side entry mixer. Several years of research on fluid dynamics have been rewarded with a technically advanced turbine design with a large blade area offering optimal cavitation-free priming conditions favoring maximum pumping rate and transfer for any installed power. Each impeller is precision molded as a one-piece component, eliminating adjustment variations and welding problems commonly associated with alternative designs. Rigid equality and balance checks guarantee minimal vibration and pump performance.

Advanced Impeller design

• High pumps
• High thrust
• Minimal energy consumption
• No cavitation
• Solid reliability

Impeller Mounting

Thanks to the use of cone, side key and fixing bolts, a positive fixation and a drive of the wheel on the shaft are realized.

Bearings

In any case, the units are designed and manufactured to require minimal maintenance. In particular, mixed storage facilities are designed to last a long time.

Gear Mixer

The bearings of the gear units are all open in the cage, including the support bearings of the drive sprockets. All of these bearings are spray oil mists lubricated by lubrication passages in the transmission housing.

Belt mixer

The bearings of the belt-driven units are all pre-filled with grease and "sealed for life", such that. Does not require relubrication. Bearing life is based on the fact that 90% of a large group of identical bearings can reach or exceed the expected life. This is called basic life and meets ANSI and ISO standards. The majority of bearings have a much longer life. the average life is about five times the calculated base life.

Shaft

The shaft has been designed to minimize misalignment, deflection and vibrations that affect the service life of the mechanical seal and bearing. Monobloc component without intermediate connections, it is rectified between the centers of the rolling and joint areas. All shafts are chrome-plated in the sealing and closing zones. The Galaxy Industrial Equipment's has been designed for high performance operation and the large shaft diameter has a critical speed of at least 250% of operating speed. The shaft is supported by high performance bearings on the outside of the tank product, which facilitates maintenance and monitors performance.

Galaxy Industrial Equipment is one of the leading side entry mixer manufacturer in India.

Highly Efficient Side Entry Mixer

Side entry mixer manufacturer

Why a Side Entry Tank Mixer?

The Galaxy Process side entry mixer is the most efficient energy converter in a fluid motion. In contrast to jet mixing systems, they do not experience significant energy losses at the pump, in pipes, in bends, or more clearly at jet nozzles. In addition, investment costs are lower and access to internal components is not limited, while the problem of frequent and urgent maintenance of tanks to be emptied and cleaned is eliminated. Side entry mixer is also more efficient than top entry mixers and are significantly less expensive for larger diameter tanks. Side entry mixers are ideal for use in floating roof tanks, where the use of top entry mixers is excluded for practical reasons. A properly selected side entry mixer with a reliable shut-off device and a high-efficiency turbine performs all other mixing devices. 

Standard range

• 2-55 kW
• Wheels 356-838 mm (14 - 33 inches) in diameter
• Belt and gear
• Fixed angle and tilt angle

These four variables constitute the complete standard range. In all cases, the concept was to create units suitable for long and continuous operation in difficult site conditions, with minimal maintenance.

The name of the model

All galaxy side entry mixers have designated types named in the following example:

Belt-driven units

These are reinforced flexible HTDR (Power Grip High Torque Drive) antistatic belts for longer service life with a minimum maintenance factor of 1.5. The entire transmission is housed in a weatherproof and spark-proof housing with internal fire-resistant resin surfaces. The bearings are hermetically sealed for life, are fully greased and have an ISO and ANSI life of more than 50,000 hours.

Driven units

Use AGMA Class 2 high-efficiency case-hardened bevel gears with a minimum operating factor of 1.5 for longer service life. The transmission can be removed as a shop maintenance unit without disturbing the mounting orientation of the motor or the movable coupling halves. The gearbox provides positive oil lubrication for all rotating components, resulting in low noise and maximum heat dissipation. There is no risk of lubrication and overheating errors, which can occur with circulation pumps. All bearings are open cage types with an ISO and ANSI life of more than 44,000 hours. 

Standard building materials

• Impeller Cast Iron
• Shaft Carbon Steel
• Mounting flange Carbon Steel

Special materials, such. Wetted parts of stainless steel or other exotic materials can be supplied according to individual requirements.

SIDE ENTRY MIXERS| SIDE-ENTRY MIXER SPECIFICATIONS

Features Of Side Entry Mixers

• Operating power: from 5 m3 to 200,000 m3 (1.3 MM barrels)
• Rated power: from 0.37 to 55 kW (10 to 75 hp)
• Rotation speed: from 200 to 1500 rpm HPM® IMPELLER
• Operating conditions: from -1 to 10 bar; from 0 ° to 250 ° C (482 ° F)
• TEFC, Ex-tested, IEEE-841 available
• spin
• Carbon Steel
• Single mechanical seal

Description:

The GALAXY INDUSTRIAL EQUIPMENT, SIDE ENTRY MIXER can be quickly and easily mounted on the tank flange for the most efficient mixing results in a highly efficient unit. The small diameter of the wheel allows reduced energy consumption and easy installation. The side entry mixer is designed for tanks up to 200,000 m3 (1.3 mm drums).

Some products must be stored at a hot temperature to be more fluid (vegetable oils, plant extracts, adhesives), while others must be stored at low temperatures (drinks, milk).

Considering the large volumes of tanks, the ease of agitation and the inability of the stockyard to support a load on the roof.

GALAXY INDUSTRIAL EQUIPMENT has developed a specific range of Side Entry HAD and HRB agitators meet the aforementioned needs.

Main Advantages 

• Easy installation and maintenance
• shorter mixing times
• Saber turbine designed for large volumes of tanks
• Revolver design housing allows easy maintenance
• Energy savings
• Small footprint
• Low weight
• Energetic efficiency

GALAXY INDUSTRIAL EQUIPMENT offers turbines with high hydraulic efficiency; They are driven at high speed.

The high amplitude of the jet of liquid, driven by the wheel, allows the displacement of very large volumes (thousands of m3) with a few watts / m3.

Depending on the volume of the tank (GALAXY INDUSTRIAL EQUIPMENT has experience in the 200,000 m3 base), we recommend installing from 1 to 5 agitators.

GALAXY INDUSTRIAL EQUIPMENT offers solutions thanks to the studies conducted by our R & D departments using a numerical fluid flow simulation (CFD).

The choice allows the prediction of a tank without dead zone, low energy consumption in the range of 25% to 33% compared to conventional solutions.

GALAXY INDUSTRIAL EQUIPMENT has also developed Side Entry Adjustable Agitators to expand the scope of the oscilloscope.

The "Shut of Device", which GALAXY INDUSTRIAL EQUIPMENT recommends with its static sealing system, allows the removal of water-resistant parts on a full tank.

Site Entry Mixer

WHY SIDE ENTRY TANK MIXERS

The Plenty Side Entry mixers is an efficient converter of energy into a fluid motion. Unlike jet mixer systems, they do not suffer significant energy losses at the pump, in the pipework, in the bends, or most significantly, at the jet nozzles. Capital costs are low and access to in-tank components is not restricted, while the problem of frequent, urgent maintenance on tanks that must be emptied and cleaned is eliminated. Side Entry mixers are also efficient and are usually less expensive for larger diameter tanks. Side Entry mixers are ideal for use on tanks with floating roofs where practical considerations preclude the use of top entry mixers. If we want to get more detail about side entry mixer we can visit Galaxy Industrial Equipment.

Standard Range:

• 1.5 – 55kW (3 - 75 HP)

• Ø16” to Ø33” impellers

• Belt and Gear Drive

• Fixed and Swivel Angle

These four variables form the comprehensive standard range. In most cases the design concept has been to provide units suitable for long and continuous operation at remote sites with minimum maintenance.

Positioning the Side Entry Mixer in Storage Tanks

Side Entry Mixer In India

The architecture of a side mixer enhances the architecture of most projects, the positioning of this mixer is very important. A good positioning of the mixer avoids that its resources are too much solicited to ensure homogeneity. The total number of mixers used in a process can also be reduced if the positioning of each mixer is optimal.

The use of gears or belts driven systems also affects the mixer drives used. In general, mixer drives should have up to sixty hp when a system is meshed, with an increase to hundred hp when a system is driven by a belt. If multiple mixers are used, they are usually the same size.

There are two types of mix distribution models that use side-entry mix projects: cluster configurations or distributed configurations. These two configurations are generally the same in that the total energy generated by all mixers is appropriate for the project. One configuration can outperform the other if it allows for more efficient use of the individual mixers in the process, creating more space for deploying additional mixers of the same size.

Although configuring and positioning side entry mixers depends on each job, you can follow a few general guidelines for mixed general projects.

• Light or Medium Crude Oil - When light or medium crude oils make up the majority of the substances to be blended, side-entry mixers must be effective.

• Heavy Crudes - Heavy crudes contain high density sludge. You need more stable mixing energy to keep this mud and suspension. A mixer design helps prevent sludge build-up, although the outside temperature and other substances in the mix have an effect on the optimum number. In short, the design of the side entry mixer can give you the best results.

There are also some panning programs that can be used as guidelines for optimal mixing efficiency. Depending on the cleanliness of the tank and the need to mix homogeneous solutions, the following configurations can be followed.

• Solid suspension for clean tanks - Use tank cleaning programs after work.

• Solid suspension for dirty tanks - Use the same program as for clean tanks. However, the initial operation of each mixer should be one batch angle for eight hours. This process should be continued until the unwanted deposits have been reduced to a manageable level.

• Maintain a homogeneous mixture - To obtain an already homogenized mix and tested for homogeneity and temperature, adjust the correct position of your mixer. This will help you ensure complete top-down sales and keep your mix consistent for longer periods.

For side entry mixer manufacturer in India, side entry mixer, side entry mixer manufacturer Galaxy Industrial Equipment is the best company. Galaxy Industrial Equipment also a manufacturer of agitator stirrer in India. For more information visit Galaxy Industrial Equipment.

Side Entry Mixer For Storage Tanks

Applications of side entry mixer:

side-entry mixer

Homogeneity and mixing 

The more advanced your side-entry mixer, the more traditional flow patterns are built into your mix actions. Multi directional and dimensional flow models were used to obtain the most homogeneous solution possible as quickly as possible. Here are some of the traditional models that should be combined in a modern side-entry mixer: 

• High Speed ​​Flow - Increasing the mixing speed in a side-entry mixer creates the energy needed for many other types of flow that produce homogeneity. Lower viscosity materials such as light oils, gasoline and various aqueous solutions require faster speeds than other substances. High speed is also important when mixing substances with very different densities. 

• Cross Tank Flow - Creating a flow that contrasts with gravitational attraction, and the resistance of higher density substances that create a bottom under low density materials, is important for both homogeneity and velocity. process, The transverse flow of the reservoir allows to quickly produce substances of very different densities, breaking the barriers that these substances form against each other when they lay in layers. 

• Bottom-to-top / top-to-bottom flow - Gravity-based flow can be used to accelerate other flows that occur in your side-entry mixer. The more tank conditions you create, the more effective your mixing efforts will be. 

• Mixer operation when pumping or filling - If you use materials of extremely different densities, you can benefit from adding heavier materials when using the side mixer rather than starting the process with all existing materials. They help eliminate the traditional barrier of lamination, and you can mix higher density materials with lower power.

When high-speed flow, bottom-to-top flow and inter-tank flow are achieved, the result is an optimal three-dimensional flow state for extremely fast and efficient mixing. If you're looking for the most economical way to quickly mix materials that can cause problems with conventional mixers, this is a great way to increase your productivity by making sure your side mixer has that capability. 

Angles used in your side mixer also help streamline the process. Galaxy Industrial Equipment is the best side entry mixer manufacturer in India ,Agitator Stirrer Manufacturer In India. looking for side entry mixer, side entry mixer in India, side entry mixer manufacturer, agitator stirrer India, agitator stirrer,  then you are at right place for more information contact us.

Features of Galaxy Side Entry Mixer

Side Entry Mixer

• Use of High Efficiency Hydrofoil Impeller. Optionally, Marine Propeller is also available
• Single piece cantilever shaft design to eliminate shaft run-outs and to increase the Seal life
• All wetted parts in SS304 / SS316 to avoid any sort of rusting and corrosion
• Shut Off arrangement for Seal maintenance with-out emptying the tank content
• Fast and easy Seal change to reduce the down-time and simplified maintenance activities
• Use of High performance Bearings and Oil seals
• Choice of Gear-box as well as Belt Pulley arrangement for Speed Reduction

Galaxy provides best Side Entry Mixer and Agitator Stirrer in India.

Source - http://galaxyprocess.in/sideentry.html

Side Entry Mixer

Galaxy provides best Side Entry Mixer.

Side Entry Mixer Manufacturer In India

All Side entry Mixer requests requiring high-speed effect at

• the realization of a homogenization (ie uniformity of concentration and temperature)
• Combine different components with different physical properties
• prevent the accumulation of solids / sludge
• the range of heat transferred

Galaxy is Leading Side Entry Mixer Manufacturer In India and High Speed Disperser Manufacturer In India.

Side Entry Mixer - Galaxy

Side Entry Mixer

The Galaxy designed Side Entry Mixer ideal for mixing and homogenizing large quantities of fluids. It is a cost effective solution for tanks with large diameters. The simple design ensures simple and easy maintenance.

The structure of the Galaxy page introduction mixer is always customized according to the mixing task.

The Galaxy designed side entry mixer allows easy and quick replacement of the mechanical seal also filled tank.
Galaxy is one of the best Side Entry Mixer Manufacturer In India and Heat Exchanger Manufacturer In India.